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Our Process Capabilities

  • Horizontal Centrifugal Castings: Tube lengths of 6000 mm with diameters upto 200 mm & maximum lengths of 1500 mm for diameters between 200 mm and 1050 mm.
  • Vertical Centrifugal Castings: Conical casting with height of 1500 mm and top diameter of 1200 mm.
  • Static Castings: Equipped with Omega plant from UK the Static Foundry has a capacity of 1200 MT per annum of  castings for sale with capability to pour single piece casting of 3000 kilograms.

Quality Assurance

We are an ISO 9001:2008 Certified Company having attained certification from Lloyd Register Quality Assurance (LRQA). Quality Management System certified to ISO 9001 : 2008 standards by Lloyds Register Quality Assurance (LRQA). We ensure quality approved and qualified procedures for welding. These enable us to offer products encompassing heat, corrosion and wear resistance. Our products adapt critical applications in core sector industries like Petrochemicals, Fertilizers, Corrugated Gaskets ,Ss Roller, Stainless Steel Rollers, Decanter Machines, Iron & Steel Plants, General Engineering and Furnaces. They have acquired acknowledgment for their compliance with international quality standards in raw materials like Lean and Super Duplex Stainless Steels, Austenitic, Ferritic, Martensitic, etc. We have gained the given below quality certifications that ensure the high quality standards of the products:

  • ISO 14001:2004
  • OHSAS 18001:2007
  • Engineers India Ltd (EIL) Approved   
  • Projects & Development of India Ltd. (PDIL) Approved

Testing Facilities

Our products are designed as per the global quality norms keeping in mind the exact specifications of the patrons. We test the complete product line on the varied factors using given below machines before offering:
  • Borescope With Halogen Lamp Illumination For Detection Of Surface Imperfections.
  • Computerized Direct Reading Vacuum Emission Spectrometer
  • Dye Penetrant Testing Facilities
  • Eddy Current Testing Machine
  • Hardness Testing Machines
  • Hydraulic And Pneumatic Testing Facilities
  • Impact Testing Machine
  • Positive Metal Identification (pmi)
  • Radiation Measurement Equipment
  • Radiography Facilities
  • Stress Rupture Testing Machine
  • Surface Roughness Measuring Instrument
  • Ultrasonic Testing Machine
  • Universal Tensile Testing Machine With High Temperature Facilities
We are about to add In-house Inter Granular Corrosion (IGC)  testing and micro-structural phase detection facility

Manufacturing Facilities

We have developed a sound production unit having advanced techno machines and tools. The production unit has the given below machines and tools, Ss Roller, Stainless Steel Rollers for the development of the best solutions: 
  • Medium frequency induction furnaces
  • Auto TIG welding machines
  • Pull boring machines
  • Skew Roll Shot Blasting machines
  • Heat Treatment Furnace
  • 10 MT continuous Omega sand plant for static castings
  • 3 MT continuous Omega sand plant for core making
  • Vibratory Knock out machine
  • Gas fired Mould Heating Oven

The machines and tools are upgraded from time to time for enhancing the product quality like as Ss Roller, Stainless Steel Rollers production pace as well as reducing the production cost. We have been offering the best solutions to the clients with the aid of our high tech production unit managed by professionals.

Our Products

  • Plants:
    • Petrochemical & Fertilizer Industry Products
    • Reformer Tubes / Catalyst Tubes
    • Harp Assemblies
    • Hot Collectors / Headers
    • Tube Support / Hangers
    • Locking Bars / Brackets
    • Tube Sheets
    • Canisters
  • Furnace Manufacturers:
    • Heat Treatment Products
    • Radiant Tube Assembly
    • Radiant Tubes (Straight, U-Type, W-Type)
    • Retort Tubes
    • Return Bends
    • Base Trays / Fixtures
    • Impeller Fans
    • Walking Beam Castings
  • Iron & Steel Plants:
    • Steel Industry Products
    • Normalizing Furnace Rolls
    • Glendon Coils
    • ROT Rolls
    • Normalizing Furnace Rolls
    • Inliners
  • Decanter Machines:
    • Decanter Machine Castings
    • Bowl Cylinders
    • Bowl Cones
    • Conveyor Cylinder
    • Hubs
    • Metal Hubs
  • Sponge Iron Plants:
    • Air Injection Tubes
    • Feed Tubes
    • Heat Protection Tubes
    • Clamping Flange
    • Coal Throw Pipe
    • Central Burner Pipe
    • Swirlers
    • Clamping flange
  • Galvanizing Plants:
    • Sink Rolls
    • Stabilizer Rolls
    • Entry Seal Rolls
    • Furnace Rolls
    • Water Cooled Rolls
    • Hearth Rolls
    • Soaking / Steering Rolls
    • Deflector Rolls
    • Ss Roller, Stainless Steel Rollers
    • DFH Roller Assembly
  • Valve Manufactures:
    • Cages
    • Seat
    • Balls
  • Metal Gasket Manufactures:
    • Corrugated Gaskets
    • Corrugated Metal Gaskets
    • Metal Valve
  • Tubes for Sponge Iron Industry
  • Tube Assembly for Fertilizer Industry
  • Furnace Rolls for Steel Industry
  • Radiant Tubes for Heat Industry
  • Foundry Products
Our Achievements

 1976

Reformer tubes in India for a fertilizer plant

1983

Bimetallic Run Out Transport Roll for a steel plant in India

1989

Air Injection Tubes according to Lurgi design for huge sponge iron plant in India

1989

50Cr- 50Ni- Nb alloy products for Indian Navy against Fuel-Ash corrosion

1991

Critical components using Vertical Centrifugal Casting process for a Decanter producer in Europe

1992

Glendon coils for pig iron plant utilizing Mini Blast Furnace in India

2001

35Cr- 50Ni- Nb alloy products for a Hot Briquette Iron Plant for resistance against metal dusting

2003

Duplex Stainless Steel alloy products for a decanter producer in Europe by Vertical Centrifugal Casting process

2006

TX-63 for Air Injector tube for high temperature applications upto 1010°C

Our Infrastructure

Area

Land

43,502 Square meter

Factory building

9,540 Square meter

Offices & other buildings

1,896 Square meter

Open land

32,066 Square meter

Power

Single Feeder

33 KV

Connected load

2200 KVA

Contracted demand

1400 KVA

Sanctioned demand

3500 KVA

Water

Underground tank

250 cubic meter

Overhead tank

100 cubic meter


Uni Abex Alloy Products Limited
104, Dhanalaxmi Shopping Complex, Rutu Estate, Patlipada, Off G.B.Road, Thane - 400607, Maharashtra, India
Phone :91-22-25846800/25862055/25862060/41007760/25846835
Fax :91-22-25846900
Plant: Plot No: 583/584-A, Belur Industrial Area, Belur, Dharwad, Karnataka - 580 011, India.
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